, JKS has been fully committed to development of cleaning and automation solutions to over 100 companies worldwide.
With over 20 years of experience, JKS partners with our customers and suppliers to develop solutions with operation competitiveness.
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OUR RIGHT SOLUTION
JKS provides complete industrial cleaning and automation solutions to a variety of industries worldwide. Explore our unlimited capabilities ranging from consultation to after-sales services. We believe only through providing such a comprehensive solution that we can realize our vision to provide our customers "The Right Solution".
1. OPERATION COMPETITIVENESS
Customer centric approach
2. KNOWLEDGE CENTRE
Consultation and sharing of the right technology, application and business solutions
3. PARTS AND CAPACITY STUDY
Upstream process, Downstream process, Shape complexity, Desired throughput, Spectrum, Contamination, Chemistry compatibility
4. CLEANING FACILITIES
Aqueous base, Hydrocarbon base, Haloginated solvent base
5. TEST AND PROCESS VERIFICATION
Contamination verification, Classification, Process validation, Reporting
6. SOLUTION PROPOSAL
Process flow diagram, Layout, Technical specification, Quotation
7. PROJECT MANAGEMENT
Planning, Design, Purchasing, Inventory
8. MANUFACTURING
Fabrication, Machining, Assembly, Testing
9. INTERNAL AND CUSTOMER BUYOFF
Upstream process, Downstream process, Shape complexity, Desired throughput, Spectrum, Contamination, Chemistry compatibility
10. COMMISSIONING
Machine training checklist, Operation manual, Software manual, Electrical manual, Maintenance manual, Safety manual, Installation qualification, Operational qualification, Performance qualification, Commissioning reporting
11. AFTER SALES MANAGEMENT
Installation / field assembly, Commissioning, Testing and training, Warranty, Inspection, Corrective maintenance, Preventive maintenance, Modification / retrofits Upgrade / modernization, Consumable parts, Spare parts, Service contracts
WHAT WE CLEAN
The quality of our products and services starts with the understanding of customer's part manufacturing processes and their cleaning requirements. We provide customised cleaning process designs within our standard platform after considering various aspects of the part and the type of contaminant affecting the part.
OUR CHEMISTRY
Our strength lies in building long-term partnership with various chemical suppliers in the dedicated industry to provide our customer with operational competitive chemistry.
OUR MECHANICS
Utilizing the right chemistry and cleaning mechanics to satisfy the need of different industries.
ULTRASONIC CLEANING
ADVANCED VACUUM EXTRACTION
VAPOR TECHNOLOGY
FLOW MONITORING
SPRAY CLEANING
FILTRATION
MICRO-SPACE CLEANING
CONCENTRATION MONITORING
APPLICATION R&D CENTER
GLÄSER ACM 18
Particle extraction & filtration system
GLÄSER EASYDRY II
Filter membrane drying
PRECISION MASS BALANCE
Gravimetric analysis
KEYENCE MICROSCOPE VHX-5000
Particle counting
MITANI CONTAMI ANALYZER
Particle classification & report
JKS Application Lab conducts customer parts testing with our in-lab cleaning systems, mainly using XCEL FE01-FS and XCEL CT12-HY. Our experienced engineers would focus on process selection and optimization on key elements of chemistry, mechanics, temperature and time.
JKS in-lab available verification methods include particle extraction analysis, complies with VDA 19.1 / ISO 16232 standards, and dyne pen test for degreasing results, which complies with ASTM D2578 and TAPPI T698 standards.
ADAS AUTOMOTIVE INDUSTRY
We focus mainly on cleaning Advanced Driver-Assistance (ADAS) related components, as Autonomous Vehicle (AV) technology is set to become the biggest disruptor in the automotive industry. Component cleanliness is viewed as a quality criterion, where particle as small as 100µ can cause damage. and failure in the field.
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SEMICON BACKEND INDUSTRY
Semiconductor backend process is the packaging process that includes assembly and testing. It is important to remove particle & flux contamination to prevent potential damage and failure of the assembly.
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HARD DISK DRIVE INDUSTRY
HDD industry has historically emphasized on high precision cleaning requirements. Our exposure in the industry for almost two decades has given us a leading advantage to tackle contaminants in micro and nanoscale. (Particle contaminant up to 0.3 microns and Organic up to nanoscale).
OPTICAL INDUSTRY
Optical coating is applied to alter the optical properties of system components such as camera, microscopes and telescopes. Surfaces to be coated must be properly cleaned to ensure optimum adhesion and high optical coatings quality.
MEDICAL DEVICES INDUSTRY
Cleanliness is essential to the medical implants manufacturing industry as contaminants could lead to product failure and even post safety risks to patients. With thorough understanding of parts complexity and selecting the right cleaning technologies, we are capable to achieve such stringent precision cleaning requirement.
HYDROCARBON DEGREASING APPLICATION
Contaminated parts surfaces caused by grease and oil residues may impair the quality of downstream processes. Thus, degreasing acts as a preparatory surface treatment which significantly contributes to the economic efficiency of production process. Our highly purified Hydrocarbon degreaser is specifically developed to achieve today’s stringent industrial cleaning and degreasing requirement for all types of metal parts.
PRIOR TO PVD COATING APPLICATION
JKS Precision Cleaning System prior to PVD coating allows the parts to achieve residue-
OUR INDUSTRY AND APPLICATIONS
AUTOMOTIVE
SEMICON BACKEND
HARD DISK DRIVE
OPTICS
HYDROCARBON DEGREASING
MEDICAL DEVICES
PRIOR TO PVD COATING
OTHER METAL WORKINGS
PLASTIC TOOLS
OTHER POLYMERS
OUR STANDARD PRODUCTS
We focus on working together with our associates and customers to provide cleaner and high quality products. We have spent over decades creating innovative and quality products for the market.
CT SERIES
Open/Fully Enclosed batch handling type Cleaning System which consists of multiple tanks, capable of providing high throughput and performing high flexibility processes.
ROBOTIC ARM HANDLING
JKS SmartBOT handling features precision positioning & speed control system with process synchronised capability. It is also designed to minimise risk of particle generation during movement ( cleanroom compliance ).
FULLY AUTOMATED
Fully automated cleaning system with high process flexibility & precision recipe control system, where all process sequences for each cleaning requirement can be adjustable by the user.
HIGH FLEXIBILITY
CT-Series is being designed with a solid modular platform that could cater to multiple chemistries, varies precision cleaning & drying technology in a single system.
PROCESS BASKET / BARREL
Process basket & barrel options cater for different parts handling, where barrel is capable of rotation movement.
ULTRASONIC IMMERSION
BASKET RECIPROCATING SPRAY
FE SERIES
Front Loading Fully Enclosed Cleaning System Design which consists of a fully sealed single chamber, capable of performing flexible process with high efficiency.
COMPACT DESIGN
Efficient floor area utilization with multi-stage cleaning process performed in a single chamber, while providing ease of access for maintenance.
BASKET MOVEMENT VARIATION
Process basket capable of static & rotation movements to cater for different parts cleaning requirements.
TT SERIES
Flexible modular construction with simple movement mechanism, capable of handling general cleaning applications.
EASY MAINTENANCE
Process tank designed to be electrically & mechanically easy to access and maintain.
MODULAR DESIGN
Simple modular design for hassle-free installation & flexible process with optional quantity of modules. Other additional modules include hot air recirculation dryer & manual hand-spray tank.
USER FRIENDLY
Comes with a simple interface with LCD display for fast & easy operation of the cleaning system.
CC SERIES
Fully Enclosed Continuous Conveyor Cleaning System which consists of multiple tanks, capable of providing high throughput and efficient process.
HIGH CAPACITY, HIGH RELIABILITY
Conveyor system suitable for low mixed high volume precision cleaning applications. Simple conveyor drive system provide stable operation with little maintenance.
WET STATION DESIGN
Configuration 1 incorporates spray stations in a single-level design generally for tray cleaning as well as other plastic tools. Configuration 2 combines both ultrasonic technology and spray stations using dual-level design for parts precision cleaning with stringent cleaning requirements standards.
CONFIGURATION 1
CONFIGURATION 2
HYDROCARBON RECYCLING SYSTEM
JKS hydrocarbon recycling systems is one of the standalone modules of our product line. Its well designed to be easily integrated into a cleaning system or serve as a standalone unit. The system comes in 2 different models RS100-HC (up to 100 liters/hour) and RS200-HC(up to 200 liters/hour) that cover all your recycling needs.
Compact in design with a small footprint.
Easily integrated to a HC cleaning system or as a standalone.
Optimal design to save power thru heat exchanging and injector.
Highly reliable and safe with minimal waste discharge.
CLEANROOM CONVEYOR
JKS specializes in cleanroom conveyor systems to meet almost any industries / applications namely HDD assembly, automotive sensor assembly, semicon inspection, electronics assembly inspection, CO2 / air blow dry cleaning and etc.
BASIC CONVEYOR
Our conveyor has a simple modular design with an open-center concept that offers high adaptibility to meet the needs of any industry and application.
TURN-TABLE
Required when there is a directional change in a conveyor system. Our turn-table conveyor can be controlled by external controllers.
SHUTTLE
Required when horizontal line switching is necessary for a conveyor system application. Our shuttle conveyor can be controlled by external controllers.
KEY FEATURES
OPEN CENTER DESIGN
BIDIRECTIONAL MOTION
STOPPING ACCURACY OF ±1
SPEED UP TO 465 MM/S
COMPACT DESIGN
NON CONTACT QUEUING
PLUG AND PLAY
INDEPENDANT ZONE CONTROL
EXTERNAL COMMUNICATION VIA PORT
ESD SAFE (106-109Ω/SQ)
CLEANROOM CLASS 100
INSTRUMENTATION SOLUTIONS
CLEANING INSTRUMENTATIONS
LC PREMIUM
MG PREMIUM
SONOPOWER 3S
SONOSUB
SONOPLATE
SONOPUSH
Weber Ultrasonics combines top technological competence with sound industry knowledge and offers development, production and service from a single source.
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AVAILABLE FREQUENCIES
SINGLE : 25kHz, 30kHz, 40kHz, 50kHz, 58kHz, 80kHz, 120kHz, 132kHz, 170kHz, 192kHz, 250kHz
DUAL : 25/50kHz, 40/80kHz, 40/132kHz, 80/132kHz
The TU / TD series generator is an ultrasonic generator that has been developed for high-end industrial cleaning. This generator is developed with the new technology and with full-bridge phase shift, constant power output, automatic frequency chasing and automatic impedance change. It can further improve the adaptability of the generator for different working conditions stability.
TU / TD ULTRASONIC GENERATOR
ULTRASONIC TRANSDUCER
AVAILABLE FREQUENCIES
SINGLE : 28kHz, 40kHz, 68kHz, 80kHz, 130kHz
DUAL : 28/68kHz, 40/80kHz, 40/130kHz, 80/130kHz
PIEZOBRUSH® PZ2 PLASMA HANDHELD DEVICE FOR MANUAL USE
PLASMABRUSH® PB3 HIGH-PERFORMANCE PLASMA SYSTEM
On almost all surfaces there are fine soiling invisible to the human eye, which severely impairs further treatment of surfaces such as gluing, printing, painting or coating. These fine impurities on metals, plastics or inorganic materials can be removed by plasma cleaning without the use of additional chemicals.
VERIFICATION TOOLS
MICROQUICK 1001-CA
MICROQUICK PARTICLE SCANNER
High resolution particle scanner for measuring quantity, size, shape and reflection of residual contaminant particles, scanning in reflected and transmitted light, including all software for analyzing component cleanliness:
Gläser produces up to the minute extraction systems for testing Technical Cleanliness according to VDA 19 and ISO 16232. Gläser produces standard versions and systems built completely individually to your instructions and requirements.
For a thorough particle analysis on your component, different extraction systems will be used in Technical Cleanliness depending on the specification. This depends on the geometry of the components to be tested.
GLÄSER EASYDRY II FILTER MEMBRANE DRYING
GLÄSER ACM 18 PARTICLE EXTRACTION & FILTRATION SYSTEM
